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Senior Process Engineer

Company: General Motors
Location: Warren
Posted on: May 19, 2019

Job Description:

Please only apply if you do not need sponsorship to work in the United States now or in the future. We are unable to consider candidates who require sponsorship.


Purpose of Position:




  • Work with Manufacturing Body Engineers and Launch Teams to develop and implement material delivery strategy for body assembly processes.
  • Develop and apply Lean Material Strategies (LMS).
  • Coordinate container agreements among different program stakeholders.
  • Develop lessons learned and continuous improvement items and incorporate into standards, procedures and lean strategies.
  • Implement Lean Manufacturing concepts and integrate GM-Global Manufacturing System (GMS) principles into Future Product Programs and the Assembly Plants.
  • Develop and drive the Continuous Improvement Process (CIP).
  • Develop cost studies for different material strategy approaches and process alternatives.
  • Provide inputs to drive to man/machine/material optimization.
  • Manage Productivity Wall Process
  • Develop Annual Harbour Analysis
  • Improve Integration Toolbox (PHSS, templates, etc.)
  • Develop New Estimating Tools for Productivity


    Key Job Elements Include:
    Teach and coach the Assembly Workforce, Engineering and Future Program teams in Lean Material and Lean Layout Strategies.-- Improve Body Shop throughput-- Demonstrate working knowledge IE tools for operation analysis, including the use of Vehicle Assembly Standard Time Data (STDS), Man-Machine charts, Material Line Balance System (MLBS), Throughput Improvement Process (TIP), Factory Flow and Autocad.-- Develop plans for Assembly Plant line re-rate, schedule changes and future program product changes.-- Support resolution of ergonomic issues identified and tracked in the Technical Ergonomic Database (TED).-- Train, develop and evaluate team members as required.

    Required Education, Skills and Abilities:-- B.S. in Engineering-- Strong interpersonal skills involving ability to work effectively cross-functionally and cross-culturally-- Demonstrated high level of interpersonal skills to effectively lead, motivate and facilitate others in group situations and instruct others in new techniques-- High level of analytical and problem solving skills required.-- Ability to multitask by handling diverse assignments concurrently-- Areas of expertise include: Industrial Engineering or equivalent experience in Lean Manufacturing assignments in Vehicle Assembly.-- Knowledgeable with all standard computer programs (Lotus Notes, Microsoft Office, etc.) - Intermediate level-- Ability to teach and train

    Preferred abilities and Skills:-- Body shop launch and plant experience-- Trouble shooting tooling issues.-- Knowledge of E-Bop and Vis Mock up-- Ability to run Net Meetings, Web X meetings and Team Center Applications-- Thorough knowledge and experience in body, paint, and general assembly manufacturing processes-- Thorough knowledge and experience in the Vehicle Development Process (VDP) from vehicle design concept to program execution and launch

    Additional Candidate Qualifications may Include:-- Extensive hours often required based on stage of Program-- Travel required especially during execution phase of programs

Keywords: General Motors, Detroit , Senior Process Engineer, Engineering , Warren, Michigan

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